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Case Study

Interim COO realigns global operations footprint

240729-05

From fragmentation to top-tier operations setup

A global adhesives and coatings producer with aging asset base, an imbalanced footprint with strong European bias and no digital strategy. An interim COO designed a global operations and digital roadmap, modernised plants and reshaped logistics, delivering record cost savings and a far more resilient organisation. 

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Company

  • International manufacturer of adhesive and coating solutions for industrial and consumer markets 
  • Revenue in the upper single‑digit billion range, worldwide several thousand employees 
  • More than one hundred sales locations and a handful of key production sites
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Challenge​

  • Fragmented, underperforming global operations without clear direction or target picture 
  • Aging asset base, imbalanced footprint with strong European bias 
  • Limited digital and AI capabilities plus weaknesses in governance and reporting
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Goals

  • Build a top-tier operations setup with strategic architecture 
  • Implement integrated S&OP and IBP processes and a modern supply‑chain design 
  • Enable highly automated plants and strengthen the global operations organization
  • Establish a sustainable succession and talent development strategy to secure future leadership and specialist roles within global operations
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Measures

  • Global health check of organization, governance and technology, including digital SIRI assessment 
  • Design of multi‑phase operations, digital and AI roadmap for all sites 
  • Structured capex and modernization program, including blueprint for a dark‑factory concept 
  • Redesign of network, logistics and warehouse footprint with clear decision rules
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Results

  • Global health check of organization, governance and technology, including digital SIRI assessment 
  • Design of multi‑phase operations, digital and AI roadmap for all sites 
  • Structured capex and modernization program, including blueprint for a dark‑factory concept 
  • Redesign of network, logistics and warehouse footprint with clear decision rules 

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